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Products and ServicesProtection Product SeriesCT820 Hot‑melt Rubber Repair Agent
CT820 Hot‑melt Rubber Repair Agent

CT820 Hot‑melt Rubber Repair Agent

CT820 is a high-strength hot-melt rubber repair compound composed of three components: main adhesive (hot-melt pellets), treating agent (Component A/B) and primer. It is used in conjunction with the CT820 hot-melt glue gun, and is mainly applied to repair tears, perforations and edge damages of conveyor belts.

Features

  • Excellent wear resistance, 2–3 times that of ordinary conveyor belts
    It features outstanding abrasion resistance, resisting friction from materials and scouring wear of granular materials. Its service life can reach 2 to 3 times that of conventional rubber conveyor belts. Low abrasion loss during long-term operation effectively extends the service life of the belt and greatly reduces repair frequency.
  • High strength and excellent toughness
    Boasting high tensile strength and superior toughness, the repaired area delivers good impact resistance and deformation tolerance. It can withstand frequent bending and dynamic stretching of the conveyor belt during operation, resisting cracking, debonding and damage under load for a stable and durable repair structure.
  • Heat curing
    Adopting a heat curing process, heating rapidly initiates the curing reaction for fast forming and high bonding strength. The repaired layer is dense and stable, ideal for emergency quick repair of conveyor belts.
  • Immediate use after repair, easy and efficient
    Ready for operation right after repair with simple, hassle-free construction procedures. The conveyor can be quickly put back into service without long curing waiting time, enabling high-efficiency emergency repair that saves time and labor.

Performance Indicators

Product Performance Parameters
Appearance & Color Tensile Strength Peel Strength(N/25mm) Elongation at Break(%) Right Angle Tear Strength(kN/m)
Hardness
ShoreA)
Operating Temperature Range(℃)
Black granular powdery solid 38 300 400 75

75±5

-50120

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Application Areas

  • Repair of Damaged Elastomers
    Repair of Damaged Elastomers
    It is mainly used for repairing damaged elastomers such as rubber and polyurethane, including large-area damage repair of conveyor belts, lining rubber repair of wear-resistant pipelines, coating treatment for belt fasteners, and restoration of various rubber products.

Application Method

1、Preheat the glue gun

Turn on the heating switch of the glue gun and set the temperature to 260℃. Preheat for 30 minutes, then switch on the motor to clean residual glue inside the gun automatically.

2.Buffing

Trim the damaged edges of the conveyor belt to an inclined angle of approximately 30° with a cutter. Use a tungsten carbide buffing disc to roughen the trimmed damaged rubber surface of the belt. Take care not to polish the surface or scorch the rubber during buffing.

3.Cleaning and Activation

Pour CT820 Activator B (powder) into Activator A according to the mixing ratio and stir until fully dissolved. Apply the mixture evenly onto the pretreated rubber surface for cleaning and activation, then air-dry for no less than 10 minutes (at 25℃ and 60% humidity). Extend the drying time or blow dry with a heat gun when the ambient temperature is low.

4.Primer Coating

Apply an even single coat of CT820 Primer on the fully dried rubber surface, and air-dry for at least 15 minutes (at 25℃ and 60% humidity). If the ambient temperature is low, prolong drying time or use a heat gun for blow drying.

5.Glue Spreading

Pour CT820 hot-melt pellets uniformly into the barrel of the preheated glue gun to melt them by heating. Quickly spread the molten glue extruded from the gun onto the repair area with a scraper and smooth it firmly. For large repair areas, apply the hot-melt glue from the perimeter of the damaged section toward the center.

6.Finishing

Use a heat gun to heat and smooth any uneven spots on the repaired surface. The conveyor belt can be put into operation after the repair compound cools naturally to room temperature.

Precautions

1.The hot melt glue gun must be preheated for 30 minutes in advance.

2.Before adding hot melt pellets, turn on the motor operation switch of the glue gun and run the gun to remove residual repair compound inside.

3.Adjust the feeding amount or heating temperature according to the extrusion state of the repair compound.

a. If the extruded repair compound is highly viscous and hard to spread, reduce the feeding amount.

b. If the extruded repair compound has excessively low viscosity which impairs bonding strength, turn off the heating switch temporarily.

4.Feed pellets at a constant speed to avoid clogging the feed inlet.

5.Store in a sealed and dry environment.

6.Ensure sufficient ventilation at the construction site.

Shelf Life

18 months

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